CAPABILITIES
As a vertically integrated company, we offer full-service automotive components and systems for clients at low costs. We have the capabilities to create unique products from our ability to manufacture specific molds and machines. Our design and engineering team collaborate with our clients to find the most suitable solution based on market research.
ABC Technologies’ tooling and assembly processes accelerate time-to-market speed and cost savings for our clients. Our products continue to be safe and durable due to our excellent quality assurance policies and procedures. At ABC Technologies, from conception to finished product, we maintain our reputation for innovation and originality due to our optimal capabilities.
DESIGN & ENGINEERING
Our internal capabilities for tooling, material selection expertise and advanced assembly operations offer a competitive advantage. We emphasize a keen focus and investment in employee training and design research so that we can continue to surpass industry standards and create better solutions for our clients.
Our Design & Engineering Services
3D Printing
Benchmarking
Analytical Modeling
Lab/Testing Services
Product Design
Research & Development
Training
RESEARCH & DEVELOPMENT
Our company’s open culture allows departments to strategize and collaborate with each other to find optimal solutions for our clients. The Advanced Product Development team collaborates with all departments to develop technologically advanced and unique automotive product solutions. In addition, the marketing team conducts research to support the development of new features and products based on consumer demands.
MANUFACTURING
ABC Technologies’ offers 24/7 service to our customers to ensure high quality and an accelerated time-to-market speed while decreasing costs for customers. Our fully integrated systems, paired with our expert staff, are available to support clients through every step of the manufacturing process. You have a problem? We have the solution.
Our manufacturing know-how centers around the ABC Technologies’ Supreme Tooling Group (STG). The STG, renowned as an industry leader in blow molding machine design, assembly lines and post-production fixtures, leverages our expertise and maximizes our ability to deliver world-class products to our clients across the globe.
Our manufacturing know-how centers around the ABC Technologies’ Supreme Tooling Group (STG). The STG, renowned as an industry leader in blow molding machine design, assembly lines and post-production fixtures, leverages our expertise and maximizes our ability to deliver world-class products to our clients across the globe.
In addition, STG designs the tooling, builds machines and creates all related finishing and secondary assembly systems to meet the product’s exact requirements. These capabilities give our client’s the advantage of rapid prototyping and unique product manufacturing with lower costs.
We operate fully robotic paint lines using waterborne interior 1K and 2K paint systems with soft touch capabilities and leverage machines that can be scaled to specific resin applications.
We operate fully robotic paint lines using waterborne interior 1K and 2K paint systems with soft touch capabilities and leverage machines that can be scaled to specific resin applications.
OUR MANUFACTURING PROCESSES
CONTINUOUS EXTRUSION/SOFT-HARD-SOFT
High-capacity synchronized systems accommodate a variety of rigid and flexible product applications
Application includes dual durometer parts
Primarily used in air induction
CO-INJECTION
Enhanced mechanical performance fiber-reinforced core and unreinforced skin
Reduced sink marks using foaming agents, which in turn may lead to reduction of clamping force
Inexpensive core material such as regrind can be used
HYBRID/COMPRESSION MOLDING
Light-weighting applications
Compression with co-injection molding
Polyurethane & natural fiber composite board
Primarily used for Interior systems
WRAPPING
Garnish trim, applique, armrests, quarter panels, and load floors
Covering-carpet / fabric / vinyl
Glue-less wrapping to Thermoplastic substrate
Heat activated glue wrapping to P substrate
No fasteners or welding
COMPLEX ASSEMBLY
Consoles, door panels, etc.
State-of-the-art system
Proprietary secondary and finishing fixture technology to ship fully assembled product systems
Proprietary and custom adapted robotics technologies
INJECTION MOLDING
One of the largest automotive injection molder in North America
75T-3300T press size
BLOW MOLDING
One of the largest automotive blow molder in North America
In-house machine & mold design/build capabilities
1lb – 40lb shot size
2-SHOT MOLDING/OVER-MOLDING
Cost-savings; tooling, parts/components, and secondary operations
Design flexibility
Two or more colors and/or materials can be injected simultaneously or sequentially
IR WELDING
Ability to weld complex 2D & 3D geometries1
Fast temperature ramp-up
Strong welds
Ability to join variety of materials
Low electrical consumption and overall maintenance
3D FLASHLESS BLOW MOLDING
Cost-savings in part scrap/regrind
Performance enhancements
Design flexibility
Primarily used in air induction
PAINTING
Operates fully integrated, robotic paint lines
Utilize waterborne interior 1K and 2K paint systems
MATERIAL COMPOUNDING
ABC Technologies is molding the future of thermoplastics and custom compounds for specialized automotive products and is committed to the sustainable development of future components. Our Polymers technology afford our clients with effective and competitive alternatives to traditional metals or engineered plastics.
Plastic Compounding
Reinforced Polyolefins
Thermoplastics Elastomers (TPO and TPV)
Pre-colored Concentrates
QUALITY ASSURANCE
Quality assurance is maintained through our IATF 16949 certification in combination with proactive quality management principles.
Our goal to achieve and enhance customers’ satisfaction is reflected in our zero-defect policy and commitment to the continuous improvement of products and customer service. ABC Technologies receives top quality ratings from our customers and regularly conducts system audits (internal/external). Consequently, ABC Technologies receives numerous quality awards on an annual basis.
Quality assurance remains an integral and on-going responsibility of all plant employees, as everyone participates regularly in quality-related training programs, seminars and workshops. We carry out a full range of testing, analysis and monitoring activities at both the plant level and at the ABC Technologies’ customers accredited research laboratories.
Our goal to achieve and enhance customers’ satisfaction is reflected in our zero-defect policy and commitment to the continuous improvement of products and customer service. ABC Technologies receives top quality ratings from our customers and regularly conducts system audits (internal/external). Consequently, ABC Technologies receives numerous quality awards on an annual basis.
Quality assurance remains an integral and on-going responsibility of all plant employees, as everyone participates regularly in quality-related training programs, seminars and workshops. We carry out a full range of testing, analysis and monitoring activities at both the plant level and at the ABC Technologies’ customers accredited research laboratories.
